Product Showcase: Water Reuse & Recycling Systems
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Christeyns Laundry Technology, LLC
(617) 203-2169Before you spend a fortune on complicated and oversized equipment, first make sure that your wash processes meet the highest efficiency standards in the market: the Christeyns standards. Only then capital investment might be the next option (the ROI will still be decisive), for which Christeyns practices the Pareto principle with 20% of the investment achieving 80% of the results. Common sense and the KISS principle (keep it simple and smart) can improve your bottom line more than anything else.
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Ecolab Textile Care Div.
651-293-2692A winner of the TRSA Clean Green Award, Ecolab’s Blue Ocean has reinvented the way commercial laundry facilities manage water. Blue Ocean utilizes disk filtration to harvest and reuse up to 4,000 gallons of hot wash water per hour. Blue Ocean is a self-contained, compact system that collects drained wash water from specific parts of the wash cycle, filters down to 115 µm and produces clean, hot water to reduce fresh water use for soiled loads. Operators who use Blue Ocean to its full capacity could save up to an average of 50% of their fresh water usage per year.
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Ellis Corp.
630-250-9222The future of laundry water reclamation is here. Ellis’ innovative design and state-of-the-art proprietary water-recovery membrane system. Implementing ceramic ultrafiltration membrane technology, the closed filtration systems can tackle the wastewater streams that conventional processes cannot; including, high levels of pH, total suspended solids (TSS), oils, greases, insoluble biological oxygen demand (BOD), heavy metals and microfibers. The laundry industry cannot sustain itself without clean water. High volumes are used and discharged every minute. Large gallons-per-day (GPD) usage and toxic wastewater discharges come with high costs.
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Gurtler Industries Inc.
708-331-2550The Vis•Tex Tunnel Filtration System is a patent-pending technology providing an easy-to-install, hyper-efficient system that quickly removes debris, lint and hair from your tunnel’s water stream. Today’s modern tunnel operations include a significant reduction in the use of fresh water. But increased water recycling means increased soil and insolubles in the water making hair, lint and other debris a greater problem. This low-maintenance, automatic-filtration system removes an incredible amount of material from your rinse-water stream, preventing it from depositing on your textiles. Gurtler installs and optimizes the system for a hassle-free installation.
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Kemco Systems Co. LLC
727-573-2323Running a laundry is a challenging task, constantly fighting the battle between long-term efficiencies and short-term gains. Kemco’s CONSERVE program can help you responsibly manage both, while enhancing your position as a steward of the environment. CONSERVE optimizes the use of resources in your business that have a direct impact on the environment and your bottom line. Unique to your operation, CONSERVE is built around best-management practices and state-of-the-art technologies for recycling water in hygienically-clean environments, producing unparalleled results for your business and your clients, all without writing a big check.
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OMNI Solutions
(888) 356-9111Omni provides a great water-recycling solution, while reducing your bio-burden in your wash process. This system is proven to save up to 40% of water and to reduce bioburden up to 99%. Omni provides laundries an economical way to significantly reduce water and energy costs, while ensuring optimized infection control. Omni achieves this by combining the power of UV and hydroxyl radicals and the wash-process expertise of its partner, Ecolab, and its EPA-registered disinfectant with claims against 13 common healthcare-associated infection-causing pathogens. Omni, combined with Ecolab’s solutions, also helps with increased whiteness and reduced stain rates. Omni is the versatile solution that commercial laundries need in today’s ever-challenging textile rental industry.
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R.W. Martin & Sons Inc.
330-673-8712The R.W. Martin Process Water Division specializes in making customers’ facilities more profitable, more efficient and more productive. Their engineers assess your existing equipment and provide a plan detailing each phase, complete with payback analysis, resulting in efficiencies and capacities to fuel all future growth. Supplying boilers, water heaters, softeners, heat reclaimers and filter presses, your plant’s future can be clear and planned. R.W. Martin takes all the complication out of your power plant’s growth. They provide all the complex calculations, but the answers are simple…improved efficiency, capacity and growth.
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Thermal Engineering of Arizona Inc.
520-888-4000The TEA Cera-Pure 2.0 Ceramic Element Wastewater Recycling & Treatment system features an improved touchscreen control system with enhanced control and data-collection capabilities. Fully automatic controls make operation simple and intuitive. The compact design allows plants of any size to accommodate Cera-Pure 2.0. This equipment allows for 100% energy recovery, 100% removal of suspended solids, 99+% removal of oil and grease and significant reduction of biological oxygen demand (BOD) and chemical oxygen demand (COD). This filtering process results in recycled water that operators can use in most any wash cycle. Depending on plant conditions and requirements, up to 95% recycled water can be generated. A built-in CIP (clean-in-place) system ensures optimum filtration performance.
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WSI
(513) 870-4830WSI’s solutions ensure that your wastewater is ready for reuse or release. WSI partners with you to maintain compliance with wastewater-treatment regulations. They are always evaluating and analyzing your systems through a hands-on, plant-centric approach. WSI gets to know your people and the chemistry you use. Their scientists formulate solutions to treat all wastewater conditions, and our dedicated R&D experts and service-support teams train and work hand-in-hand with your staff on proper use.
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Christeyns Laundry Technology, LLC
(617) 203-2169Water-reclamation principles—before you spend a fortune on complicated and oversized equipment, first make sure that your wash processes meet the highest efficiency standards in the market: the Christeyns standards. After determining this, capital investment might be the next option (the ROI will still be decisive), for which Christeyns practices the Pareto principle with 20% of the investment achieving 80% of the results. Common sense and the KISS principle (meaning here ‘Keep it simple and smart’) can improve your bottom line more than anything else. It is definitely worthwhile to have this discussion: info.usa@christeyns.com or 617.203.2169.
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Kemco Systems Co. LLC
727-573-2323Since 1969, Kemco has provided wastewater heat-reclamation systems to the laundry industry. The Kemco heat reclaimer preheats incoming fresh water by transferring the heat from wastewater as it leaves the facility or goes on to further treatment. This can effectively preheat water within 5° to 10°F of the wastewater stream; which means that if the incoming fresh water is approximately 60°F, then the recovery could be up to 60% of the original energy expended for water heating, meeting regulatory compliance for wastewater-discharge temperature and recovering otherwise wasted energy. This will deliver a return on investment from 12 to 24 months.
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Norchem Corp.
323-221-0221Norchem’s third generation UltraPure water filtration and recovery systems are an effective solution for mitigating rising water and sewer costs, varying supply demand, optimizing water-heating efficiency and exceeding POTW compliance standards. With more successful installations and integrations in all laundry types and wash floor configurations since 2001, the UltraPure is the proven and preferred industry solution available to date. The system’s unique metal oxide membrane technology distinguishes itself by maintaining exceptional recycle percentages (up to 85%), anti-fouling membrane composition, toleration of high contaminant loading at all pH levels, and a 10-plus year membrane lifespan with proper maintenance.
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Thermal Engineering of Arizona Inc.
520-888-4000The TEA Cera-Pure ceramic element wastewater recycling, treatment and reuse system is engineered for compactness, occupying less than a 5-foot-by-10-foot footprint. The modular and compact design allows plants of any size to be accommodated. With 100% energy recovery, 100% removal of suspended solids, 99+% removal of oil and grease, and significant reduction of BOD and COD, the Cera-Pure’s submicron filtering results in recycled water which can be used in most any washing cycle. Depending on plant conditions and requirements, up to 95% recycled water can be generated. Touchscreen control panel with fully automatic controls makes operation simple and intuitive. Built-in CIP (clean-in-place) system ensures the system provides optimum filtration performance.
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AquaRecycle
(770) 565-8488AquaRecycle®, the global leader in water and energy savings technology for laundries, continues to blaze new trails in innovative products and designs for laundries around the world. Whether it’s a military base, a five-star hotel, a textile manufacturing company or nuclear power plant laundry operation, AquaRecycle will design a system capable of meeting your requirements for the highest-quality linen with the greatest utility savings possible. Water recycling, energy savings, water and dryer heat-recovery, even wastewater treatment systems can be incorporated into your laundry facility. Call today to get your free operational audit. Call 866.AQCYCLE or 866.272.9253, or visit www.aquarecycle.com.
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Christeyns Laundry Technology, LLC
(617) 203-2169Before spending a fortune in equipment, Christeyns ascertains that an operator is using the most lean and mean wash formulas in the market. Only then can capital investment be the next step (if ROI is still worthwhile), for which Christeyns practices the Pareto principle where 20% of the investment achieves 80% of the results. From the operators’ perspective, this is the best approach: first reduce the fresh water volume significantly by implementing smart wash formulas; then review all equipment options considering Christeyns’ advice that ‘simple is often better.’ Contact Christeyns at info.usa@christeyns.com or 617.203.2169.
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Ecolab Textile Care Div.
651-293-2692The Blue Ocean Water Reuse System for commercial laundries is the most efficient and reliable system to recycle water in industrial laundries. This machine has the capacity to recover up to 4,000 gallons per hour treating water from multiple washers, disk filtration technology to deliver consistent depth filtration down to 115μm, automatic self-cleaning triggered by an integrated differential pressure sensor, closed filtration housing to guarantee the highest hygienic standards, pre-assembled stainless steel 475 gallon tanks with level sensors, coned bottom and vortex breakers, the option of integrating steam injections in the filtrate tank to control the water temperature, and a fully automatic system to minimize maintenance needs and continuously control the process.
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Ellis Corp.
630-250-9222Unfortunately, there has yet to be a truly innovative membrane technology capable of treating wastewater to a point of complete reusability. This has all changed with the recent introduction of the Ellis Rotational Turbidity Membrane, also known as Nautilus. The revolutionary Nautilus system utilizes a combination of interlocking disc membranes. As the system continuously filters wastewater, the rotation of the discs creates a scouring effect on the membrane surface. This scouring prevents fouling agents such as FOG (fats, oils and greases), silica, high solids, etc., from coating the surface and causing inevitable failure. Furthermore, the variable frequency drive (VFD) of discs will increase and decrease speed of the membranes allowing for continuous “self-cleaning.” For more information, visit www.elliswastewater.com.
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For over a decade, Kemco’s wastewater recycling systems have provided hundreds of millions of gallons of water to the laundry industry. Kemco’s ceramic ultrafiltration followed by reverse osmosis system will remove 100% of fats, oils and greases and eliminate total dissolved solids from wastewater, generating up to 95% recycled water. This approach makes Kemco the No. 1 choice for producing sanitized, city-quality, recycled water for laundries. Lower compliance and energy costs, minimize your environmental impact, and save water. Contact Kemco today.
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Norchem Corp.
323-221-0221Norchem’s third-generation UltraPure® Metal Oxide Membrane (MOM) Ultra-Nano water-filtration and recovery systems are an effective solution for mitigating rising water and sewer costs, varying supply demand, optimizing water-heating efficiency, and exceeding POTW compliance standards. With more successful installations and integrations within all laundry types and wash floor configurations since 2001, the UltraPure MOM is the proven and preferred industry solution available to date. The system’s unique metal oxide membrane technology distinguishes itself by maintaining exceptional recycle percentages (up to 85%), antifouling membrane composition, toleration of high contaminant loading at all pH levels, and a 10-plus year membrane life span with proper maintenance.
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OMNI Solutions
(888) 356-9111OMNI Solutions’ SULAOS—Smart Ultraviolet Light Advanced Oxidation System—is a patented, new technology that produces the highest level of linen sanitation, and saves laundry operators money. Linen-borne illnesses caused by viruses, bacteria and spores in laundry are a very real threat. For the first-time ever, hospital, alternate-site healthcare OPLs, hospitality and institutional operators can safeguard laundry from dangerous microbes, and ensure patient and guest linen is safe and hygienic. OMNI’s SULAOS has revolutionized the laundry-disinfection process. The system, adaptable to any tunnel or conventional washer, cleans textiles while saving energy, money, the environment, and above all else, helping to minimize risk. For more information about OMNI Solutions, and their smart laundry solutions and smart housekeeping solutions, visit omnisaves.com.
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AquaRecycle
(770) 565-8488AquaRecycle is a global leader in recycling laundry wastewater with more than 300 systems installed worldwide and more than 7 billion gallons of wash water recycled to date. AquaRecycle systems reduce incoming water usage by 80%, cut energy costs to heat water by up to 50%, and reduce sewer discharge by 95% for a payback in less than two years in most cases. AquaRecycle also offers ThermalRecycle, which recycles the heat in dryers by capturing dryer exhaust heat through a patent-pending heat-exchange process, introducing the heat back into the drying process, and reducing energy costs by 50%.
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Colmac Industries Inc.
509-684-4505Colmac WaterHeat is a world innovator in the production and design of heat pump water heaters. Utilizing the refrigeration cycle to extract heat from wastewater, the Colmac WaterHeat heat pump is an energy-efficient means of heating water to temperatures as high as 160°F. The extremely high coefficient of performance attained makes heat pumps a green and sustainable water-heating option. Designed for low maintenance and easy service, Colmac WaterHeat heat pumps are built with the same attention to detail and high quality that you expect from a Colmac.
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Ellis Corp.
630-250-9222The Ludell Waste Water Heat Recovery System is the most efficient way to maximize and reuse heat in any industrial facility. Through a unique, continuous, stainless steel shell-and-tube design, this system reduces the fuel consumption and steam required to generate hot water by recovering heat from wastewater and transferring it to incoming clean water to a hot water system. Lint, string and other waste materials can safely pass through the system utilizing a nonclogging diaphragm-type throttling valve, while a four-way reversing back flush valve automatically reverses wastewater flow to clean the system and keep it working at maximum performance.
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Kemco Systems Co. LLC
727-573-2323Kemco Systems Inc. is an innovator and leader in the development of energy-efficient water systems for commercial and industrial laundries. For more than a decade, Kemco’s Ceramic Microfiltration/Reverse Osmosis System has been providing 75% recycle rates for laundry wastewater with all soil classifications. The Ceramic Microfiltration System (CMF) will remove 100% of the FOG (fats, oils and greases) from heavy- or light-soil applications, and the Reverse Osmosis System (RO) will complete the filtration process by removal of wastewater Total Dissolved Solids (TDS). Kemco’s approach of eliminating TDS levels from the system permeate has made Kemco the perfect choice for plants utilizing tunnel washers, washer/extractors, or a combination of both technologies.
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Norchem Corp.
323-221-0221Norchem’s award-winning UltraPure water recycling and purification system sets the standard for water reclamation and purifying technology. The fully customizable system features chemical-free wastewater filtration made of robust stainless steel and durable membrane elements. With systems in service for more than 20 years, UltraPure is the only proven system in industrial, healthcare and linen plants offering substantial savings in water, sewer, energy and chemistry, all while meeting some of the most stringent discharge limits. Proprietary membranes reduce up to 93% of CODs (chemical oxygen demand) and BODs (biochemical oxygen demand), 100% TSS (total suspended solids), and up to 99% of oil and grease.
Additional Water Reuse & Recycling Systems Listings
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Ecolab Textile Care Div.
1 Ecolab PlSaint PaulMN55102-2739651-293-2692 -
Ellis Corp.
1400 W. Bryn Mawr Ave.ItascaIL60143-1384630-250-9222 -
Gurtler Industries Inc.
15475 La Salle St.South HollandIL60473-1220708-331-2550 -
Kemco Systems Co. LLC
11500 47th St., N.ClearwaterFL33762-4955727-573-2323 -
Norchem Corp.
5649 Alhambra Ave.Los AngelesCA90032-3107323-221-0221 -
R.W. Martin & Sons Inc.
310 Park AvenueKentOH44240-2449330-673-8712 -
Thermal Engineering of Arizona Inc.
2250 W. Wetmore Rd.TucsonAZ85705-2038520-888-4000 -
Western State Design, Inc.
2331 Tripaldi WayHaywardCA94545(510) 786-9271